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In Grinding, selecting (calculate) the correct or optimum ball size that allows for the best and optimum/ideal or target grind size to be achieved by your ball mill is an important thing for a Mineral Processing Engineer AKA Metallurgist to do. Often, the ball used in ball mills is oversize just in case. Well, this safety factor can cost you much in recovery and/or mill liner wear and tear.
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SAG is an acronym for Semi Autogenous Grinding. SAG mills are autogenous mills but use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor.
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Grinding of materials in a tumbling mill with the presence of metallic balls or other media dates back to the late 1800's. Since that time, SBM Minerals and its RD centre, Engineering, have designed and manufactured more than 8, 000 grinding mills. A ball mill is a type of grinder used to grind materials into extremely fine powder.
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Industrial Ball Mills use horizontal rotating cylinders that contain the grinding media and the particles to be broken. The mass moves up the wall of the cylinder as it rotates and falls back into the toe of the mill when the force of gravity exceeds friction and centrifugal forces.